
Choose the Connectors for Your LiPoly Battery
Choosing the correct connector for your LiPoly battery ensures reliable performance, ease of integration, and device safety. LiPol Battery manufactures high-quality LiPoly cells. It offers a range of connectors from renowned brands such as Molex, JST, and Hirose, which can be assembled based on your specific requirements.
Selecting the suitable connector for your LiPoly battery involves careful consideration of electrical specifications, physical dimensions, application requirements, and safety standards. By following these detailed steps, you can ensure that the connector fits your device physically and meets the operational demands and safety standards necessary for optimal performance. At LiPol Battery, we can assist you with various connectors and customized solutions to meet your needs.
Here is a detailed guide to help you select the most appropriate connector for your LiPoly battery.
Steps to Select the Appropriate Connector for LiPoly Batteries
Identify Your Device or Application
Begin by clearly understanding the type of device or application for which the battery is intended. Consider the environment in which the device will operate, as this will influence the type of connector needed.
Determine Voltage and Current Requirements
Check the voltage and current specifications of your battery and the device. Ensure that the connector can handle the required power specifications without any risk of electrical failure.
Connector Type
Choose a connector type that suits your application. Common types include pin headers, barrel connectors, or USB connectors. The choice depends on the physical and electrical interface required by the device.
Consider Polarity
Ensure the connector’s polarity matches your battery and device. Incorrect polarity can lead to electrical shorts and damage to the lipoly battery or device.
Evaluate Connector Size and Form Factor
The connector should fit within the device’s design without obstructing other components. It should also be ergonomically viable for the end-user.
Check the Connector Locking Mechanism
Depending on the application’s nature, consider if a locking mechanism is necessary to prevent accidental disconnections, especially in mobile or portable applications.
Assess Connector Availability
Opt for readily available connectors sourced from reputable manufacturers to ensure consistency in quality and supply.
Ease of Assembly
Consider connectors that are easy to assemble and disassemble, which can be beneficial for field repairs and maintenance.
Durability and Quality
The connector should be durable and able to withstand the wear and tear of regular use, especially in industrial or outdoor settings.
Connector Compatibility
Ensure the chosen connector is compatible with the standard interfaces of most devices it will connect with. This reduces the need for additional adapters or modifications.
Safety Considerations
Check for any safety certifications associated with the connector. Depending on the application, features such as spark-proof pins or insulation might be required.
Customization Needs
Consider custom solutions if standard connectors do not meet your needs. LiPol Battery can assemble connectors with specific part numbers, crimp terminals, and cable lengths as per your requirements.
Molex 51021-0200 For LiPoly Battery
Manufacture: Molex
Part Number: 51021-0200
Appication: sigle, wire to board or wire to wire
Circuit(Max): 2
Pitch: 1.25mm(0.049″)
Crimp Terminal: 50058, 50079
Mating wires: UL1571 28/30/32AWG
Mating Parts: 51047 Crimp Housing, 53047 PCB Header, 53048 PCB Header, 53261 PCB Header, 53398 PCB Header
Link: https://www.molex.com/en-us/products/part-detail/510210200

Molex 51021-0300 For LiPoly Battery
Manufacture: Molex
Part Number: 51021-0300
Appication: sigle, wire to board or wire to wire
Circuit(Max): 3
Pitch: 1.25mm(0.049″)
Crimp Terminal: 50058, 50079
Mating wires: UL1571 28/30/32AWG
Mating Parts: 51047 Crimp Housing, 53047 PCB Header, 53048 PCB Header, 53261 PCB Header, 53398 PCB Header
Link: https://www.molex.com/en-us/products/part-detail/510210200

Molex 50-37-5023 (5264-02) For LiPoly Battery
Manufacture: Molex
Part Number: 50-37-5023(5264-02)
Appication: wire to board,Friction lock connectors
Circuit(Max): 2
Pitch: 2.50mm(0.098″)
Crimp Terminal: 08-70-1039
Mating wires: UL1571 22/24/26/28AWG
Mating Parts: 5627 vertical shrouded PCB header, 5268 right angle shrouded PCB header

Molex 50-37-5033(5264-03) For LiPoly Battery
Manufacture: Molex
Part Number: 50-37-5033(5264-03)
Appication: wire to board,Friction lock connectors
Circuit(Max): 3
Pitch: 2.50mm(0.098″)
Crimp Terminal: 08-70-1039
Mating wires: UL1571 22/24/26/28AWG
Mating Parts: 5627 vertical shrouded PCB header, 5268 right angle shrouded PCB header

Molex 78172-0002 For LiPoly Battery
Manufacture: Molex
Part Number: 78172-0002
Appication: Wire to board housing connector
Circuit(Max): 2
Pitch: 1.2mm(0.047″)
Crimp Terminal: 78172-0410
Mating wires: UL007 28/30AWG
Mating Parts: 78171-0002

Molex 78172-0003 For LiPoly Battery
Manufacture: Molex
Part Number: 78172-0003
Appication: Wire to board housing connector
Circuit(Max): 3
Pitch: 1.2mm(0.047″)
Crimp Terminal: 78172-0410
Mating wires: UL007 28/30AWG
Mating Parts: 78171-0003

Molex 51047-0200 For LiPoly Battery
Manufacture: Molex
Part Number: 51047-0200,51047-0300
Appication: Wire to wire
Circuit(Max): 2 to 10
Pitch: 1.25mm(0.049″)
Crimp Terminal: 0501258000 & 0501338000
Mating wires: AWG28, AWG30, AWG32
Mating Parts: 51021-0200, 50121-0300

Molex 504051-0401 For LiPoly Battery
Manufacture: Molex
Part Number: 504051-0401, 504051-0501, 504051-0601
Appication: Wire to board header
Circuit(Max): 4 to 12
Pitch: 1.5mm(0.059″)
Crimp Terminal: 5040520089
Mating wires: AWG24, 26, 28
Mating Parts: 5040500491, 5040500591, 5040500691

Molex 90156 For LiPoly Battery
Manufacture: Molex
Part Number: 90156-0142, 90156-0143, 90156-0144, 90156-0145,
Appication: Wire to board header
Circuit(Max): 2 to 32
Pitch: 2.54mm(0.0762″)
Crimp Terminal: 0901190109, 0901190110, 0901190111
Mating wires: AWG22, AWG24
Mating Parts: 90120, 90121, 90136

Molex 51004/51065 For LiPoly Battery
Manufacture: Molex
Part Number: 51004-0200, 51004-0300, 51004-0400
Appication: Wire to board header
Circuit(Max): 2 to 10
Pitch: 2.00mm(0.0787″)
Crimp Terminal: 50011
Mating wires: AWG24, 26, 28,30
Mating Parts: 53253, 53254

JST SHR-02V-S-B For LiPoly Battery
Manufacture: JST
Part Number: SHR-02V-S-B
Appication: wire to board crimp style connectors
Circuit(Max): 2
Pitch: 1.00mm(0.039″)
Crimp Terminal: SSH-003T-P0.2H
Mating wires: UL1571 28/30/32AWG
Mating Parts: BM02B-SRSS-TB

JST SHR-03V-S-B For LiPoly Battery
Manufacture: JST
Part Number: SHR-03V-S-B
Appication: wire to board crimp style connectors
Circuit(Max): 3
Pitch: 1.00mm(0.039″)
Crimp Terminal: SSH-003T-P0.2-H
Mating wires: UL1571 28/30/32AWG
Mating Parts: BM03B-SRSS-TB

JST ACHR-02V-S For LiPoly Battery
Manufacture: JST
Part Number: ACHR-02V
Appication: wire to board crimp style connectors
Circuit(Max): 2
Pitch: 1.20mm(0.047″)
Crimp Terminal: SACH-003G-P0.2, SACH-003G-P0.2B
Mating wires: UL1571 28/30/32AWG
Mating Parts: BM02B-ACHSS-GAN-ETF

JST ACHR-03V-S For LiPoly Battery
Manufacture: JST
Part Number: ACHR-03V-S
Appication: wire to board crimp style connectors
Circuit(Max): 3
Pitch: 1.20mm(0.047″)
Crimp Terminal: SACH-003G-P0.2, SACH-003G-P0.2B
Mating wires: UL1571 28/30/32AWG
Mating Parts: BM03B-ACHSS-GAN-ETF

JST PHR-2 For LiPoly Battery
Manufacture: JST
Part Number: PH-2, PHR-2, PH connectors
Appication: wire to board crimp style connectors
Circuit(Max): 2
Pitch: 2.0mm(0.078″)
Crimp Terminal: SPH-002T-P0.5S, SPH-002T-P0.5L, SPH-004T-P0.5S
Mating wires: UL1571 24/26/28/30/32AWG
Mating Parts: B2B-PH-K-S, S2B-PH-K-S

JST PHR-3 For LiPoly Battery
Manufacture: JST
Part Number: PH-3, PHR-3, PH connector
Appication: wire to board crimp style connectors
Circuit(Max): 3
Pitch: 2.0mm(0.078″)
Crimp Terminal: SPH-003T-P0.5S, SPH-003T-P0.5L, SPH-004T-P0.5S
Mating wires: UL1571 24/26/28/30/32AWG
Mating Parts: B3B-PH-K-S, S3B-PH-K-S

JST XHP-2 For LiPoly Battery
Manufacture: JST
Part Number: XH-2, XH connectors
Appication: wire to board crimp style connectors
Circuit(Max): 2
Pitch: 2.5mm(0.098″)
Crimp Terminal: SXH-001T-P0.6-N, SXH-001T-P0.6
Mating wires: AWG#22
Mating Parts: B2B-XH-A, B2B-XH-2

JST XHP-3 For LiPoly Battery
Manufacture: JST
Part Number: XH-3, XHP-3, XH connectors
Appication: wire to board crimp style connectors
Circuit(Max): 3
Pitch: 2.5mm(0.098″)
Crimp Terminal: SXH-001T-P0.6N, SXH-001T-P0.6
Mating wires: AWG#22
Mating Parts: B3B-XH-1, B3B-XH-2

JST ZHR-2 For LiPoly Battery
Manufacture: JST
Part Number: ZHR-2
Appication: Disconnectable crimp style connectors
Circuit(Max): 2
Pitch: 1.5mm(0.059″)
Crimp Terminal: SZH-002T-P0.5, SZH-003T-P0.5
Mating wires: UL1571 26/28/30/32/AWG
Mating Parts: B2B-ZR, S2B-ZR,B2B-ZR-3.4,S2B-ZR-3.4

JST ZHR-3 For LiPoly Battery
Manufacture: JST
Part Number: ZHR
Appication: Disconnectable crimp style connectors
Circuit(Max): 3
Pitch: 1.5mm(0.059″)
Crimp Terminal: SZH-002T-P0.5, SZH-003T-P0.5
Mating wires: UL1571 26/28/30/32/AWG
Mating Parts: B3B-ZR, S3B-ZR, B3B-ZR-3.4, S3B-ZR-3.4

JST SUR connector For LiPoly Battery
Manufacture: JST
Part Number: 02SUR-32S, 03SUR-36L, 03SUR-32S, 03SUR-36L, 04SUR-32S, 04SUR-36L, 05SUR-32S, 05SUR-36L
Appication: Disconnectable insulation displacement connector
Circuit(Max): 2 to 22
Pitch: 0.8mm(0.031″)
Crimp Terminal: NO
Mating wires: UL1007 32/36AWG
Mating Parts: BM02B-SURS-TF, SM02B-SURS-TF, BM03B-SURS-TF, SM03B-SURS-TF, BM04B-SURS-TF, SM04B-SURS-TF

JST SUHR-02V-S-B For LiPoly Battery
Manufacture: JST
Part Number: SUHR-02V-S-B,SUHR-03V-S-B,SUHR-04V-S-B,SUHR-05V-S-B,SUHR-06V-S-B,SUHR-07V-S-B,
Appication: wire to board
Circuit(Max): 2 to 20
Pitch: 0.8mm(0.0314″)
Crimp Terminal: SSUH-003T-P0,15, SSUH-0035T-P0.15
Mating wires: UL1007 28/30/32AWG
Mating Parts: BM02B-SURS-TF, SM02B-SURS-TF, BM03B-SURS-TF, SM03B-SURS-TF, BM04B-SURS-TF, SM04B-SURS-TF

JST SYR-02T/02TY & SYP-02T/02TV-1
Manufacture: JST
Part Number: RCY connector, SYR-02T/SYR-02TY, SYR-02T-1/SYR-02TV-1
Appication: wire to wire connector, crimp style with locking device
Circuit(Max): 2
Pitch: 2.5mm(0.098″)
Crimp Terminal: SCZH-002T-P0.5
Mating wires: UL1571 26/28AWG
Mating Parts: B02B-CZHK-B-1, S02B-CZHK-B-1, BM02B-CZSS-1-TF, SM02B-CZSS-1-TB

JST ADHR-03V-H For LiPoly Battery
Manufacture: JST
Part Number: ADHR-03V-H
Appication: wire to board
Circuit(Max): 3&5
Pitch: 1.3mm(0.0511″)
Crimp Terminal: SADH-002G-P0.2, SAD-003-P0.2
Mating wires: AWG26,AWG28
Mating Parts: BM02(3)B-ADHSS-GAN-ETB, BM03B-ADHKS-GAN-ETB,BM05B-ADHKS-GAN-ETB(HF)

Hirose DF65-3S-1.7C For LiPoly Battery
Manufacture: Hirose
Part Number: DF65-3S-1.7C, DF65-4S-1.7C, DF65-5S-1.7C, DF65-6S-1.7C, DF65-7S-1.7C
Appication: wire to board
Circuit(Max): 3 to 7
Pitch: 1.7mm(0.067″)
Crimp Terminal:DF65-2428SCF, DF65-2428SCFA
Mating wires: AWG24(11*0.16mm),AWG26(7*0.16mm),AWG28(7*0.127mm)
Mating Parts: DF65-3P-1.7V,DF65-4P-1.7V,DF65-5P-1.7V,DF65-6P-1.7V,DF65-7P-1.7V
Link: https://www.hirose.com/product/en/products/DF65/DF65-3S-1.7C/

Hirose DF52-2P-0.8C For LiPoly Battery
Manufacture: Hirose
Part Number: DF52-2P-0.8C, DF52-3P-0.8C, DF52-4P-0.8C, DF52-5P-0.8C, DF52-6P-0.8C, DF52-7P-0.8C,
Appication: wire to board
Circuit(Max): 2 to 20
Pitch: 0.8mm(0.0314″)
Crimp Terminal: DF52-2832PCF
Mating wires: AWG28/30/32
Mating Parts: DF52-2S-0.8H(21),DF52-3S-0.8H(21),DF52-4S-0.8H(21),DF52-5S-0.8H(21),DF52-6S-0.8H(21)

Hirose DF13-2S-1.25C/ DF13-3S-1.25C
Manufacturer: Hirose
Part Number: DF-13-2S-1.25C,DF13-3S-1.25C, DF13-4S-1.25C, DF13-5S-1.25C, DF13-6S-1.25C,DF-13-7S-1.25C
Application: wire to board
Circuit(Max): 2 to 15
Pitch: 1.25mm(0.049″)
Crimp Terminal:DF13-2630SCF, DF13-3032SCFA, DF13-3032SCFA
Mating wires: AWG26(7*0.16mm),AWG28(7*0.127mm),AWG30(7*0.1mm)
Mating Parts: DF-13-2P-1.25DSA, DF13-2P-1.25DS, DF13-2P-1.25V, DF13A-2P-1.25H
