Choose the Connectors for Your LiPoly Battery

Choosing the correct connector for your LiPoly battery ensures reliable performance, ease of integration, and device safety. LiPol Battery manufactures high-quality LiPoly cells. It offers a range of connectors from renowned brands such as Molex, JST, and Hirose, which can be assembled based on your specific requirements.

Selecting the suitable connector for your LiPoly battery involves careful consideration of electrical specifications, physical dimensions, application requirements, and safety standards. By following these detailed steps, you can ensure that the connector fits your device physically and meets the operational demands and safety standards necessary for optimal performance. At LiPol Battery, we can assist you with various connectors and customized solutions to meet your needs.

Here is a detailed guide to help you select the most appropriate connector for your LiPoly battery.

Steps to Select the Appropriate Connector for LiPoly Batteries

Identify Your Device or Application

Begin by clearly understanding the type of device or application for which the battery is intended. Consider the environment in which the device will operate, as this will influence the type of connector needed.

Determine Voltage and Current Requirements

Check the voltage and current specifications of your battery and the device. Ensure that the connector can handle the required power specifications without any risk of electrical failure.

Connector Type

Choose a connector type that suits your application. Common types include pin headers, barrel connectors, or USB connectors. The choice depends on the physical and electrical interface required by the device.

Consider Polarity

Ensure the connector’s polarity matches your battery and device. Incorrect polarity can lead to electrical shorts and damage to the lipoly battery or device.

Evaluate Connector Size and Form Factor

The connector should fit within the device’s design without obstructing other components. It should also be ergonomically viable for the end-user.

Check the Connector Locking Mechanism

Depending on the application’s nature, consider if a locking mechanism is necessary to prevent accidental disconnections, especially in mobile or portable applications.

Assess Connector Availability

Opt for readily available connectors sourced from reputable manufacturers to ensure consistency in quality and supply.

Ease of Assembly

Consider connectors that are easy to assemble and disassemble, which can be beneficial for field repairs and maintenance.

Durability and Quality

The connector should be durable and able to withstand the wear and tear of regular use, especially in industrial or outdoor settings.

Connector Compatibility

Ensure the chosen connector is compatible with the standard interfaces of most devices it will connect with. This reduces the need for additional adapters or modifications.

Safety Considerations

Check for any safety certifications associated with the connector. Depending on the application, features such as spark-proof pins or insulation might be required.

Customization Needs

Consider custom solutions if standard connectors do not meet your needs. LiPol Battery can assemble connectors with specific part numbers, crimp terminals, and cable lengths as per your requirements.

Molex 51021-0200 For LiPoly Battery

Manufacture:       Molex

Part Number:      51021-0200

Appication:          sigle, wire to board or wire to wire

Circuit(Max):       2

Pitch:                    1.25mm(0.049″)

Crimp Terminal: 50058, 50079

Mating wires:      UL1571 28/30/32AWG

Mating Parts:      51047 Crimp Housing, 53047 PCB Header, 53048 PCB Header, 53261 PCB Header, 53398 PCB Header

Link:         http://www.molex.com/molex/products/datasheet.jsp?part=active/0510210200_CRIMP_HOUSINGS.xml

Molex 51021-0300 For LiPoly Battery

Manufacture:       Molex

Part Number:      51021-0300

Appication:          sigle, wire to board or wire to wire

Circuit(Max):       3

Pitch:                    1.25mm(0.049″)

Crimp Terminal: 50058, 50079

Mating wires:      UL1571 28/30/32AWG

Mating Parts:      51047 Crimp Housing, 53047 PCB Header, 53048 PCB Header, 53261 PCB Header, 53398 PCB Header

Link:           http://www.molex.com/molex/products/datasheet.jsp?part=active/0510210200_CRIMP_HOUSINGS.xml

Molex 50-37-5023 (5264-02) For LiPoly Battery

Manufacture:       Molex

Part Number:      50-37-5023(5264-02)

Appication:          wire to board,Friction lock connectors

Circuit(Max):       2

Pitch:                    2.50mm(0.098″)

Crimp Terminal: 08-70-1039

Mating wires:      UL1571 22/24/26/28AWG

Mating Parts:      5627 vertical shrouded PCB header, 5268 right angle shrouded PCB header

Link:                 http://www.molex.com/molex/products/datasheet.jsp?part=active/0050375023_CRIMP_HOUSINGS.xml

Molex 50-37-5033(5264-03) For LiPoly Battery

Manufacture:       Molex

Part Number:      50-37-5033(5264-03)

Appication:          wire to board,Friction lock connectors

Circuit(Max):       3

Pitch:                    2.50mm(0.098″)

Crimp Terminal: 08-70-1039

Mating wires:      UL1571 22/24/26/28AWG

Mating Parts:      5627 vertical shrouded PCB header, 5268 right angle shrouded PCB header

Link:                 http://www.molex.com/molex/products/datasheet.jsp?part=active/0050375023_CRIMP_HOUSINGS.xml

Molex 78172-0002 For LiPoly Battery

Manufacture:       Molex

Part Number:      78172-0002

Appication:          Wire to board housing connector

Circuit(Max):       2

Pitch:                    1.2mm(0.047″)

Crimp Terminal: 78172-0410

Mating wires:      UL007 28/30AWG

Mating Parts:      78171-0002

Link:     http://www.molex.com/pdm_docs/sd/781720002_sd.pdf

Molex 78172-0003 For LiPoly Battery

Manufacture:       Molex

Part Number:      78172-0003

Appication:          Wire to board housing connector

Circuit(Max):       3

Pitch:                    1.2mm(0.047″)

Crimp Terminal: 78172-0410

Mating wires:      UL007 28/30AWG

Mating Parts:      78171-0003

Link:     http://www.molex.com/pdm_docs/sd/781720002_sd.pdf

Molex 51047-0200 For LiPoly Battery

Manufacture:       Molex

Part Number:      51047-0200,51047-0300

Appication:          Wire to wire

Circuit(Max):       2 to 10

Pitch:                    1.25mm(0.049″)

Crimp Terminal: 0501258000 & 0501338000

Mating wires:      AWG28, AWG30, AWG32

Mating Parts:      51021-0200, 50121-0300

Link:    http://www.molex.com/molex/products/datasheet.jsp?part=active/0510470200_CRIMP_HOUSINGS.xml

Molex 504051-0401 For LiPoly Battery

Manufacture:       Molex

Part Number:      504051-0401, 504051-0501, 504051-0601

Appication:          Wire to board header

Circuit(Max):       4 to 12

Pitch:                    1.5mm(0.059″)

Crimp Terminal: 5040520089

Mating wires:      AWG24, 26, 28

Mating Parts:      5040500491, 5040500591, 5040500691

Link:     http://www.molex.com/molex/products/datasheet.jsp?part=active/5040510401_CRIMP_HOUSINGS.xml

Molex 90156 For LiPoly Battery

Manufacture:       Molex

Part Number:      90156-0142, 90156-0143, 90156-0144, 90156-0145,

Appication:          Wire to board header

Circuit(Max):       2 to 32

Pitch:                    2.54mm(0.0762″)

Crimp Terminal: 0901190109, 0901190110, 0901190111

Mating wires:      AWG22, AWG24

Mating Parts:      90120, 90121, 90136

Link:   http://www.molex.com/molex/products/datasheet.jsp?part=active/0901560145_CRIMP_HOUSINGS.xml

Molex 51004/51065 For LiPoly Battery

Manufacture:       Molex

Part Number:      51004-0200, 51004-0300, 51004-0400

Appication:          Wire to board header

Circuit(Max):       2 to 10

Pitch:                    2.00mm(0.0787″)

Crimp Terminal: 50011

Mating wires:      AWG24, 26, 28,30

Mating Parts:      53253, 53254

Link:   http://www.molex.com/molex/products/datasheet.jsp?part=active/0510650300_CRIMP_HOUSINGS.xml

JST SHR-02V-S-B For LiPoly Battery

Manufacture:       JST

Part Number:      SHR-02V-S-B

Appication:          wire to board crimp style connectors

Circuit(Max):       2

Pitch:                    1.00mm(0.039″)

Crimp Terminal: SSH-003T-P0.2H

Mating wires:      UL1571 28/30/32AWG

Mating Parts:      BM02B-SRSS-TB

Link:                  http://www.jst-mfg.com/product/pdf/eng/eSH.pdf

JST SHR-03V-S-B For LiPoly Battery

Manufacture:       JST

Part Number:      SHR-03V-S-B

Appication:          wire to board crimp style connectors

Circuit(Max):       3

Pitch:                    1.00mm(0.039″)

Crimp Terminal: SSH-003T-P0.2-H

Mating wires:      UL1571 28/30/32AWG

Mating Parts:      BM03B-SRSS-TB

Link:                    http://www.jst-mfg.com/product/pdf/eng/eSH.pdf

JST ACHR-02V-S For LiPoly Battery

Manufacture:       JST

Part Number:      ACHR-02V

Appication:          wire to board crimp style connectors

Circuit(Max):       2

Pitch:                    1.20mm(0.047″)

Crimp Terminal: SACH-003G-P0.2, SACH-003G-P0.2B

Mating wires:      UL1571 28/30/32AWG

Mating Parts:      BM02B-ACHSS-GAN-ETF

Link:                 http://www.jst-mfg.com/product/pdf/eng/eACH.pdf

JST ACHR-03V-S For LiPoly Battery

Manufacture:       JST

Part Number:      ACHR-03V-S

Appication:          wire to board crimp style connectors

Circuit(Max):       3

Pitch:                    1.20mm(0.047″)

Crimp Terminal: SACH-003G-P0.2, SACH-003G-P0.2B

Mating wires:      UL1571 28/30/32AWG

Mating Parts:      BM03B-ACHSS-GAN-ETF

Link:                   http://www.jst-mfg.com/product/pdf/eng/eACH.pdf

JST PHR-2 For LiPoly Battery

Manufacture:       JST

Part Number:      PH-2, PHR-2, PH connectors

Appication:          wire to board crimp style connectors

Circuit(Max):       2

Pitch:                    2.0mm(0.078″)

Crimp Terminal: SPH-002T-P0.5S, SPH-002T-P0.5L, SPH-004T-P0.5S

Mating wires:      UL1571 24/26/28/30/32AWG

Mating Parts:      B2B-PH-K-S, S2B-PH-K-S

Link:               http://www.jst-mfg.com/product/pdf/eng/ePH.pdf

JST PHR-3 For LiPoly Battery

Manufacture:       JST

Part Number:      PH-3, PHR-3, PH connector

Appication:          wire to board crimp style connectors

Circuit(Max):       3

Pitch:                    2.0mm(0.078″)

Crimp Terminal: SPH-003T-P0.5S, SPH-003T-P0.5L, SPH-004T-P0.5S

Mating wires:      UL1571 24/26/28/30/32AWG

Mating Parts:      B3B-PH-K-S, S3B-PH-K-S

Link:                  http://www.jst-mfg.com/product/pdf/eng/ePH.pdf

JST XHP-2 For LiPoly Battery

Manufacture:       JST

Part Number:      XH-2, XH connectors

Appication:          wire to board crimp style connectors

Circuit(Max):       2

Pitch:                    2.5mm(0.098″)

Crimp Terminal: SXH-001T-P0.6-N, SXH-001T-P0.6

Mating wires:      AWG#22

Mating Parts:      B2B-XH-A, B2B-XH-2

Link:                http://www.jst-mfg.com/product/pdf/eng/eXH.pdf

JST XHP-3 For LiPoly Battery

Manufacture:       JST

Part Number:      XH-3, XHP-3, XH connectors

Appication:          wire to board crimp style connectors

Circuit(Max):       3

Pitch:                    2.5mm(0.098″)

Crimp Terminal: SXH-001T-P0.6N, SXH-001T-P0.6

Mating wires:      AWG#22

Mating Parts:      B3B-XH-1, B3B-XH-2

Link:                  http://www.jst-mfg.com/product/pdf/eng/eXH.pdf

JST ZHR-2 For LiPoly Battery

Manufacture:       JST

Part Number:      ZHR-2

Appication:          Disconnectable crimp style connectors

Circuit(Max):       2

Pitch:                    1.5mm(0.059″)

Crimp Terminal: SZH-002T-P0.5, SZH-003T-P0.5

Mating wires:      UL1571 26/28/30/32/AWG

Mating Parts:      B2B-ZR, S2B-ZR,B2B-ZR-3.4,S2B-ZR-3.4

Link:                http://www.jst-mfg.com/product/pdf/eng/eZH.pdf

JST ZHR-3 For LiPoly Battery

Manufacture:       JST

Part Number:      ZHR

Appication:          Disconnectable crimp style connectors

Circuit(Max):       3

Pitch:                    1.5mm(0.059″)

Crimp Terminal: SZH-002T-P0.5, SZH-003T-P0.5

Mating wires:      UL1571 26/28/30/32/AWG

Mating Parts:      B3B-ZR, S3B-ZR, B3B-ZR-3.4, S3B-ZR-3.4

Link:                  http://www.jst-mfg.com/product/pdf/eng/eZH.pdf

JST SUR connector For LiPoly Battery

Manufacture:       JST

Part Number:      02SUR-32S, 03SUR-36L, 03SUR-32S, 03SUR-36L, 04SUR-32S, 04SUR-36L, 05SUR-32S, 05SUR-36L

Appication:          Disconnectable insulation displacement connector

Circuit(Max):       2 to 22

Pitch:                    0.8mm(0.031″)

Crimp Terminal: NO

Mating wires:      UL1007 32/36AWG

Mating Parts:      BM02B-SURS-TF, SM02B-SURS-TF, BM03B-SURS-TF, SM03B-SURS-TF, BM04B-SURS-TF, SM04B-SURS-TF

Link:                 http://www.jst-mfg.com/product/pdf/eng/eSUR.pdf

JST SUHR-02V-S-B For LiPoly Battery

Manufacture:       JST

Part Number:      SUHR-02V-S-B,SUHR-03V-S-B,SUHR-04V-S-B,SUHR-05V-S-B,SUHR-06V-S-B,SUHR-07V-S-B,

Appication:          wire to board

Circuit(Max):       2 to 20

Pitch:                    0.8mm(0.0314″)

Crimp Terminal: SSUH-003T-P0,15, SSUH-0035T-P0.15

Mating wires:      UL1007 28/30/32AWG

Mating Parts:      BM02B-SURS-TF, SM02B-SURS-TF, BM03B-SURS-TF, SM03B-SURS-TF, BM04B-SURS-TF, SM04B-SURS-TF

Link:                http://www.jst-mfg.com/product/pdf/eng/eSUH.pdf

JST SYR-02T/02TY & SYP-02T/02TV-1

Manufacture:       JST

Part Number:      RCY connector, SYR-02T/SYR-02TY, SYR-02T-1/SYR-02TV-1

Appication:          wire to wire connector, crimp style with locking device

Circuit(Max):       2

Pitch:                    2.5mm(0.098″)

Crimp Terminal: SCZH-002T-P0.5

Mating wires:      UL1571 26/28AWG

Mating Parts:      B02B-CZHK-B-1, S02B-CZHK-B-1, BM02B-CZSS-1-TF, SM02B-CZSS-1-TB

Link:                http://www.jst-mfg.com/product/pdf/eng/eRCY.pdf

JST ADHR-03V-H For LiPoly Battery

Manufacture:       JST

Part Number:      ADHR-03V-H

Appication:          wire to board

Circuit(Max):       3&5

Pitch:                    1.3mm(0.0511″)

Crimp Terminal: SADH-002G-P0.2, SAD-003-P0.2

Mating wires:      AWG26,AWG28

Mating Parts:      BM02(3)B-ADHSS-GAN-ETB, BM03B-ADHKS-GAN-ETB,BM05B-ADHKS-GAN-ETB(HF)

Link:               http://www.jst-mfg.com/product/pdf/eng/eADH.pdf

Hirose DF65-3S-1.7C For LiPoly Battery

Manufacture:       Hirose

Part Number:      DF65-3S-1.7C, DF65-4S-1.7C, DF65-5S-1.7C, DF65-6S-1.7C, DF65-7S-1.7C

Appication:          wire to board

Circuit(Max):       3 to 7

Pitch:                    1.7mm(0.067″)

Crimp Terminal:DF65-2428SCF, DF65-2428SCFA

Mating wires:    AWG24(11*0.16mm),AWG26(7*0.16mm),AWG28(7*0.127mm)

Mating Parts:      DF65-3P-1.7V,DF65-4P-1.7V,DF65-5P-1.7V,DF65-6P-1.7V,DF65-7P-1.7V

Link: https://www.hirose.com/product/en/products/DF65/DF65-3S-1.7C/

Hirose DF52-2P-0.8C For LiPoly Battery

Manufacture:       Hirose

Part Number:      DF52-2P-0.8C, DF52-3P-0.8C, DF52-4P-0.8C, DF52-5P-0.8C, DF52-6P-0.8C, DF52-7P-0.8C,

Appication:          wire to board

Circuit(Max):       2 to 20

Pitch:                    0.8mm(0.0314″)

Crimp Terminal: DF52-2832PCF

Mating wires:    AWG28/30/32

Mating Parts:      DF52-2S-0.8H(21),DF52-3S-0.8H(21),DF52-4S-0.8H(21),DF52-5S-0.8H(21),DF52-6S-0.8H(21)

Link:              https://www.hirose.com/product/en/products/DF52/

Hirose DF13-2S-1.25C/ DF13-3S-1.25C

Manufacturer:       Hirose

Part Number:      DF-13-2S-1.25C,DF13-3S-1.25C, DF13-4S-1.25C, DF13-5S-1.25C, DF13-6S-1.25C,DF-13-7S-1.25C

Application:          wire to board

Circuit(Max):       2 to 15

Pitch:                    1.25mm(0.049″)

Crimp Terminal:DF13-2630SCF, DF13-3032SCFA, DF13-3032SCFA

Mating wires:    AWG26(7*0.16mm),AWG28(7*0.127mm),AWG30(7*0.1mm)

Mating Parts:      DF-13-2P-1.25DSA, DF13-2P-1.25DS, DF13-2P-1.25V, DF13A-2P-1.25H

Link:             https://www.hirose.com/product/en/products/DF13/